Stubbs® Mesh Balanced Trucks

Ergonomic Material Handling Solution with Counterbalance Technology

Looking for warehouse trucks that make heavy load handling easier and safer? Stubbs® Mesh Balanced Trucks from Hall-Fast combine innovative counterbalance engineering with robust mesh platform construction to deliver superior material handling performance. These professional-grade balanced trucks reduce operator fatigue, improve load control, and enhance workplace safety across warehouses, factories, and industrial facilities.

What Are Balanced Trucks?

Balanced trucks are specialized material handling equipment designed with counterbalance mechanisms that neutralize most of the load weight at the fulcrum point. Unlike standard platform trucks or sack trucks, balanced trucks feature a pivot system that makes tilting and manoeuvring heavy loads significantly easier with minimal physical effort. The operator can tip the truck smoothly to load or unload while the counterbalance system provides controlled, stable movement.

Stubbs® Mesh Balanced Trucks take this proven design further by incorporating a durable mesh platform deck that offers excellent strength-to-weight ratio, superior drainage, and high visibility of the platform surface.

Key Features of Stubbs® Mesh Balanced Trucks

Advanced Counterbalance System

• Precision-engineered pivot mechanism reduces tilting effort by 60-70%
• Smooth, controlled tipping for safe loading and unloading
• Natural balance point makes heavy loads feel manageable
• Minimizes strain on operator's back, arms, and shoulders

Robust Mesh Platform Construction

• Heavy-duty steel mesh deck for strength and durability
• Open mesh design allows drainage and debris pass-through
• High visibility of platform surface for safer operation
• Reduced weight compared to solid deck designs
• Easy to clean and maintain

UK Manufacturing Quality

• Built by Stubbs England since 1836
• British engineering excellence and craftsmanship
• Heavy-duty construction for long service life
• Rigorous quality control standards
• Designed for demanding industrial environments

Ergonomic Design

• Comfortable loop or D-handle options for natural grip
• Optimal handle height reduces operator fatigue
• Balanced weight distribution for easy maneuverability
• Stable base prevents tipping when loaded

Durable Wheel Systems

• Heavy-duty pneumatic or solid wheels (model dependent)
• Designed for rough, uneven surfaces
• Smooth rolling even when heavily loaded
• Long-wearing wheel materials
• Suitable for indoor and outdoor use

Load Capacity Options

• Available in 350kg, 500kg, and higher capacity ratings
• Clearly marked load limits
• Safety margins built into design specifications
• Tested to exceed stated capacities

Benefits of Stubbs® Mesh Balanced Trucks

Enhanced Operator Safety

• Dramatically reduces risk of back injuries from manual handling
• Controlled tipping prevents sudden load shifts
• Stable platform prevents load spillage
• Ergonomic design minimizes repetitive strain injuries
• Helps businesses meet Health & Safety Executive (HSE) regulations

Improved Productivity

• Operators move loads faster with less fatigue
• One person can safely handle loads requiring two with standard equipment
• Smooth operation reduces handling time per load
• Less downtime from operator fatigue or injury
• Increased throughput in busy operations

Versatile Application

• Warehousing and distribution centres
• Manufacturing facilities
• Retail stockrooms
• Agricultural operations
• Construction sites
• Logistics operations
• Garden centres and nurseries
• Industrial workshops

Cost Effectiveness

• Reduces workplace injury costs
• Long service life minimizes replacement frequency
• Low maintenance requirements
• Prevents product damage during handling
• Excellent return on investment

Superior Load Control

• Precise positioning of heavy items
• Gentle handling protects delicate or valuable loads
• Controlled movement reduces product damage
• Stable transport over uneven surfaces

Applications & Industries

Warehousing & Logistics Ideal for moving heavy boxes, crates, equipment, and materials throughout warehouse facilities. The balanced design allows operators to efficiently handle substantial loads during picking, packing, and shipping operations.

Manufacturing Perfect for transporting components, raw materials, work-in-progress items, and finished goods between production stations. The mesh platform drains away cutting fluids, coolants, or wash water.

Retail Operations Excellent for stockroom operations, receiving areas, and merchandising departments. Move heavy inventory, display fixtures, or equipment with ease.

Agricultural & Horticultural Transport feed bags, seed containers, fertilizer sacks, potted plants, and equipment across farmyards, greenhouses, and garden centres. The mesh platform allows water and soil drainage.

Construction Sites Move building materials, tools, equipment, and supplies across rough terrain. The robust construction and pneumatic wheels handle uneven ground effectively.

Food & Beverage Industry The mesh platform design facilitates washdown cleaning and meets hygiene requirements. Transport ingredient containers, packaged goods, and processing equipment.

Stubbs® Quality and Heritage

Since 1836, Stubbs has manufactured high-quality equipment for demanding applications. Originally serving the equestrian and agricultural sectors, Stubbs expanded into industrial handling equipment, bringing the same commitment to durability, practical design, and British manufacturing excellence.

Stubbs® products are proudly made in the UK, supporting British manufacturing and providing customers with equipment built to exacting standards. The brand's reputation for products that last decades makes Stubbs® Mesh Balanced Trucks a smart long-term investment for businesses prioritizing quality.

Selecting the Right Balanced Truck

Load Capacity Requirements

• Calculate maximum load weights for your typical applications
• Add safety margin (typically 20-30%) to determined capacity
• Consider occasional peak loads vs. regular usage
• Verify capacity ratings meet your operational needs

Platform Size

• Measure typical loads to ensure platform accommodates them
• Consider load overhang possibilities
• Account for load stability on platform dimensions
• Balance platform size with maneuverability requirements

Wheel Type Selection

• Pneumatic Wheels: Best for rough, uneven, or outdoor surfaces; provide cushioning and shock absorption; require occasional inflation maintenance
• Solid Rubber Wheels: Puncture-proof; ideal for smooth indoor surfaces; no maintenance; harder ride quality
• Polyurethane Wheels: Floor-protective; quiet operation; suitable for smooth concrete or finished floors

Handle Configuration

• Loop Handle: Provides multiple grip positions; good for variable operator heights
• D-Handle: Ergonomic fixed grip; comfortable for extended use
• Consider operator preferences and typical usage patterns

Usage Environment

• Indoor vs. outdoor use
• Surface conditions (smooth concrete, rough tarmac, gravel, etc.)
• Temperature extremes
• Exposure to moisture, chemicals, or corrosive materials
• Storage space availability

Health and Safety Compliance

The Manual Handling Operations Regulations 1992 require employers to avoid hazardous manual handling where possible and minimize risks where handling cannot be avoided. Stubbs® Mesh Balanced Trucks directly support compliance by:

• Reducing force required to move heavy loads
• Minimizing awkward postures during load handling
• Providing stable, controlled load movement
• Reducing risk of musculoskeletal injuries
• Demonstrating employer due diligence in risk reduction

Risk Assessment Integration: When conducting manual handling risk assessments, balanced trucks can significantly lower risk scores by addressing key hazard factors including load weight, frequency of handling, and operator exertion levels.

Maintenance and Care

Daily Checks

• Inspect wheels for damage, wear, or deflation (pneumatic types)
• Check platform mesh for damage or loosening
• Verify handle integrity and secure attachment
• Test counterbalance mechanism operation
• Remove debris from platform

Weekly Maintenance

• Lubricate pivot points and wheel bearings
• Check all fasteners for tightness
• Clean platform thoroughly
• Inspect for any structural damage or wear

Monthly Inspection

• Comprehensive structural integrity check
• Wheel replacement assessment
• Handle and grip condition evaluation
• Counterbalance mechanism function test
• Document maintenance activities

Annual Service

• Professional inspection by qualified personnel
• Load testing to verify capacity retention
• Replacement of wear items (wheels, bearings, etc.)
• Re-painting or finish protection as needed
• Update maintenance records

Comparing Stubbs® to Alternative Equipment

vs. Standard Platform Trucks

• Balanced trucks require 60-70% less effort to tilt
• Superior load control during tipping operations
• Reduced operator fatigue
• Higher initial cost offset by safety and productivity benefits

vs. Sack Trucks/Hand Trucks

• Balanced trucks provide platform for larger, bulkier loads
• More stable for irregularly shaped items
• Better suited to heavier capacity requirements
• Horizontal platform vs. vertical load orientation

vs. Pallet Trucks

• No pallet required; load items directly onto platform
• Better for non-palletized goods
• More compact for tight spaces
• Lower cost than powered pallet jacks

vs. Powered Equipment

• No batteries to charge or fuel costs
• No special operator training or certification required
• Lower acquisition and maintenance costs
• Quiet operation
• More environmentally friendly

Frequently Asked Questions

Q: What is the difference between a balanced truck and a regular platform truck? A: Balanced trucks incorporate a counterbalance mechanism at the pivot point that neutralizes most of the load weight, making tilting and manoeuvring much easier. Regular platform trucks require the operator to support the full weight when tilting.

Q: Can balanced trucks be used outdoors? A: Yes, Stubbs® Mesh Balanced Trucks with pneumatic wheels are well-suited to outdoor use on rough or uneven surfaces. The robust construction withstands weather exposure, though covered storage extends service life.

Q: What maintenance do mesh platforms require? A: Mesh platforms are easy to maintain. Regularly remove debris, wash with water or appropriate cleaning solutions, and inspect for any damaged or loose mesh sections. The open design makes cleaning simpler than solid platforms.

Q: How much weight can one operator safely move with a balanced truck? A: With the counterbalance mechanism, one operator can typically handle loads up to the truck's rated capacity (350kg-500kg or higher depending on model) with proper technique and training. Always follow manufacturer capacity ratings.

Q: Are Stubbs® Balanced Trucks compliant with UK safety regulations? A: Yes, Stubbs® equipment is manufactured to meet UK and European safety standards. Using balanced trucks helps employers comply with Manual Handling Operations Regulations 1992 by reducing manual handling risks.

Q: What wheel types work best for different floor surfaces? A: Pneumatic wheels excel on rough outdoor surfaces and absorb shocks. Solid rubber wheels work well for general indoor use. Polyurethane wheels are ideal for smooth, finished floors where floor protection is important.

Q: Can I fit different wheels to my balanced truck? A: Many models allow wheel upgrades or changes. Contact Hall-Fast to discuss wheel options compatible with your specific Stubbs® model.

Q: How long do Stubbs® Mesh Balanced Trucks typically last? A: With proper maintenance, Stubbs® equipment commonly provides 15-25+ years of service in normal industrial use. The robust UK manufacturing ensures exceptional longevity.

Order Stubbs® Mesh Balanced Trucks from Hall-Fast

Why Buy from Hall-Fast?

✓ Authorized Stubbs® Supplier - Genuine Stubbs® products with full manufacturer support
✓ Expert Guidance - Over 20 years' experience in material handling equipment
✓ Competitive Pricing - Best value on premium British-made equipment
✓ Fast Delivery - Stock items available for next-day delivery
✓ FREE Delivery - On orders over £54.99 to UK mainland
✓ Complete Range - Full selection of handling and lifting equipment
✓ After-Sales Support - Technical assistance and replacement parts
✓ Quality Assured - ISO 9001:2015 certified supplier

Complete Your Material Handling Solution

Complement your Stubbs® Mesh Balanced Trucks with Hall-Fast's comprehensive range of warehouse equipment:

• Pallet Trucks for palletized loads
• Sack Trucks for vertical load handling
• Platform Trucks for general transport
• Shelf Trolleys for multi-level loads
• Container Trolleys for organized transport
• Scissor Lift Tables for ergonomic load positioning
• Industrial Shelving for organized storage

Get Expert Advice Today

Not sure which balanced truck configuration is right for your operation? Hall-Fast's material handling specialists can help you:

• Assess your load handling requirements
• Recommend appropriate capacity and features
• Provide competitive quotations
• Arrange demonstration equipment (on selected models)
• Plan complete handling solutions for your facility

Contact Hall-Fast Now:

Phone: 01623 645645
Email: sales@hall-fast.com
Website: www.hall-fast.com

Transform your material handling operations with Stubbs® Mesh Balanced Trucks – where 189 years of British manufacturing excellence meets modern ergonomic design. Reduce operator fatigue, improve safety, and boost productivity with equipment built to last decades.

Free delivery on orders over £54.99 | Expert advice available | Next-day delivery on stock items