Mobile Workstations

Discover DEA WorkLab Mobile Workstations at Hall-Fast - precision-engineered Italian wheeled workstations combining professional work surfaces with mobility, enabling flexible workspace configurations across manufacturing, maintenance, assembly, and technical operations. Our comprehensive range of mobile work carts, rolling benches, and transport workstations delivers exceptional versatility, robust construction, and ergonomic design supporting dynamic production environments and point-of-use work strategies.

What Are DEA Mobile Workstations?

DEA Mobile Workstations are wheeled industrial work platforms integrating quality work surfaces with heavy-duty mobility systems, allowing workspaces to move to points of need rather than requiring materials and equipment to come to fixed locations. Manufactured to exacting Italian quality standards, these mobile units feature professional-grade worktops, integrated storage options, robust caster systems, and modular accessories creating complete portable work environments supporting efficient, flexible operations across diverse industrial applications.

Types of Mobile Workstations

Standard Mobile Work Carts

Configuration: Basic mobile platforms with single-level work surface, lower shelf, and four-wheel mobility.

Typical Dimensions:

• Work surface: 900mm-1500mm width × 600mm-750mm depth
• Height: 750mm-900mm working height
• Shelf clearance: 200mm-400mm

Applications: Parts transport, mobile tool stations, work-in-process handling, inspection stations, general material movement.

Key Features:

• Compact footprint for maneuverability
• Lower shelf for materials or tools
• Two fixed, two swivel casters (typical)
• Load capacity: 200kg-400kg

Heavy-Duty Rolling Workbenches

Configuration: Robust mobile workbenches with reinforced frames, thick worktops, and high-capacity wheel systems.

Construction:

• Heavy gauge steel tube frames
• 40mm-60mm solid wood or reinforced laminate worktops
• Industrial-grade casters (100mm-150mm diameter)
• Braking systems on all wheels

Load Capacity: 400kg-800kg

Applications: Mobile assembly stations, heavy part processing, equipment service carts, maintenance workstations, tool room mobility.

Worktop Options: Beech hardwood, high-pressure laminate, stainless steel, or ESD-safe surfaces.

Multi-Level Mobile Units

Configuration: Multiple work surfaces at different heights providing expanded workspace and organized material flow.

Typical Layout:

• Primary work surface: 850mm-900mm height
• Upper shelf: 1400mm-1600mm height
• Lower shelf: 300mm-500mm height
• Optional intermediate levels

Benefits:

• Vertical storage optimization
• Workflow organization
• Multiple work zones in single unit
• Efficient use of floor space

Applications: Kitting stations, order picking, multi-step assembly, packaging operations.

Tool Carts with Drawers

Configuration: Mobile workstations integrating drawer storage for tools, parts, and accessories.

Storage Features:

• Multiple drawer configurations (2-6 drawers typical)
• Drawer capacities: 50kg-75kg per drawer
• Full-extension slides for complete access
• Lockable options for security

Applications: Mobile tool rooms, equipment service, field maintenance, technician carts, calibration stations.

Advantages: Tools and materials travel with workspace, reducing trips and improving efficiency.

ESD-Safe Mobile Workstations

Construction: Specialized mobile units with static-dissipative surfaces and grounding provisions.

ESD Features:

• Dissipative worktop surfaces (10⁶-10⁹ ohms)
• Conductive casters for continuous grounding
• Grounding provisions for wrist straps
• Static-safe storage compartments

Applications: Electronics manufacturing, semiconductor work, medical device assembly, static-sensitive component handling.

Certifications: Meeting ANSI/ESD S20.20 requirements.

Cantilever Mobile Units

Design: Single-sided storage and work surface allowing unobstructed access from three sides.

Configuration:

• Offset storage modules
• Open work surface area
• Accessible from front and sides
• Ergonomic positioning

Applications: Assembly operations, inspection stations, packing workstations, collaborative work areas.

Benefits: Enhanced accessibility, multiple operator positioning, integration with conveyor systems.

Height-Adjustable Mobile Stations

Mechanism: Integrated height adjustment allowing work surface positioning from sitting to standing heights.

Adjustment Range: Typically 650mm-1100mm

Adjustment Types:

• Manual crank adjustment
• Gas-spring assisted lifting
• Electric height adjustment (premium models)
• Multiple locking positions

Applications: Ergonomic workstations, flexible operations accommodating different operators, sit-stand work environments.

Benefits: Operator comfort, fatigue reduction, accommodating various tasks and body sizes.

Specialized Mobile Carts

Computer/Laptop Carts:

• Dedicated computer mounting surfaces
• Cable management provisions
• Keyboard trays
• Monitor mounting options
• Equipment security features

Packing/Shipping Stations:

• Integrated scale platforms
• Label dispensers
• Supply storage
• Waste collection

Inspection Carts:

• Magnification equipment mounting
• Task lighting integration
• Inspection tool storage
• Documentation areas
• Quality record storage

Caster & Mobility Systems

Caster Types

Polyurethane Wheels:

• Floor protection (non-marking)
• Quiet operation
• Load capacity: 150kg-300kg per caster
• Suitable for most industrial floors

Phenolic Wheels:

• High load capacity (200kg-500kg per caster)
• Chemical resistance
• Hard surface for easy rolling
• Suitable for heavy loads

Pneumatic Wheels:

• Shock absorption
• Uneven surface navigation
• Outdoor use capability
• Reduced vibration transmission

Conductive Wheels:

• ESD applications
• Continuous grounding path
• Static dissipation
• Electronics manufacturing

Wheel Diameters

75mm-100mm: Light-duty carts, smooth floors, compact applications 125mm: Standard duty, most industrial applications 150mm-200mm: Heavy loads, uneven surfaces, improved rolling

Braking Systems

Foot-Operated Brakes:

• Individual wheel brakes
• Total lock options (brake + swivel lock)
• Easy engagement/release
• Pedal-activated systems

Central Braking:

• Simultaneous multi-wheel braking
• Single-point activation
• Consistent braking force
• Enhanced stability

Parking Brake Systems:

• Secure positioning during work
• Prevents drift on inclines
• Safety compliance
• Reliable holding force

Mobility Configurations

Four-Wheel Standard:

• Two fixed front wheels
• Two swivel rear wheels with brakes
• Straight-line stability
• Tight turning radius

Four-Wheel Full Swivel:

• All swivel casters
• Maximum maneuverability
• Omni-directional movement
• Ideal for tight spaces

Six-Wheel Heavy-Duty:

• Enhanced load distribution
• Improved stability
• Heavy load handling
• Reduced floor pressure

Work Surface Options

DEA Mobile Workstations available with multiple worktop materials:

Beech Hardwood Tops

• Natural shock absorption
• Tool-friendly surface
• Repairable through sanding
• 40mm-60mm thickness
• Oil or varnish finishes
• Load capacity: 300kg-600kg

High-Pressure Laminate

• Chemical-resistant surface
• Easy cleaning
• Multiple Colors available
• Cost-effective option
• 25mm-40mm thickness
• Load capacity: 200kg-400kg

Stainless Steel

• Hygienic surfaces
• Corrosion resistant
• Food/pharmaceutical compliant
• Easy sterilization
• 1.5mm-3.0mm gauge over core
• Load capacity: 300kg-600kg

ESD-Safe Linoleum

• Static dissipative
• Electronics-safe
• Comfortable working surface
• Natural material
• Grounding provisions included
• Surface resistance: 10⁶-10⁹ ohms

Integrated Storage Solutions

Drawer Modules

• Various height configurations (75mm-200mm)
• Full-extension slides
• Individual drawer locks
• Load ratings: 50kg-75kg per drawer
• Organized tool and part storage

Cupboard Storage

• Lockable door access
• Shelving integration
• Secure material storage
• Bulk item accommodation
• Visibility windows optional

Open Shelving

• Quick-access storage
• Adjustable shelf heights
• Multiple level options
• Bin and container accommodation
• Wire or solid shelving

Panel Systems

• Perforated panels for tool hanging
• Accessory mounting rails
• Modular organization
• Visual tool management
• Tool shadow boarding

Key Features & Benefits

Workspace Flexibility

Mobile workstations enable work to come to materials rather than vice versa, reducing material handling, minimizing waste, and supporting lean manufacturing principles through point-of-use work strategies.

Space Optimization

Mobile units can be positioned where needed and stored efficiently when not in use, supporting flexible facility layouts, temporary work zones, and multi-shift operations with varying space requirements.

Productivity Enhancement

Bringing tools, equipment, and work surfaces to optimal locations reduces operator travel time, minimizes fatigue, and maintains focus on value-adding activities rather than material retrieval and transport.

Ergonomic Benefits

Adjustable-height mobile workstations accommodate different operators and tasks, reducing physical strain, supporting proper posture, and enabling sit-stand work strategies promoting operator health and comfort.

Process Flow Support

Mobile stations facilitate cellular manufacturing, progressive assembly operations, and flexible production lines where workstations can be reconfigured to match changing product mixes or production volumes.

Maintenance & Service Operations

Mobile tool carts bring complete equipment sets to maintenance points, supporting efficient equipment service, reducing downtime, and ensuring technicians have necessary tools and parts at work locations.

Clean Operations

Mobile workstations support clean manufacturing by allowing work areas to be easily relocated for facility cleaning, equipment access, or reconfiguration without permanent installation concerns.

Investment Protection

Modular mobile workstations adapt to changing operational needs, can be reconfigured with different accessories, and move to new locations as facility layouts evolve, protecting capital investments.

Standard Specifications

Frame Construction

• Welded steel tube construction: 40mm × 40mm to 60mm × 60mm
• Powder-coated finish: RAL 7035 (grey) standard, custom Colors available
• Reinforced corner gussets
• Corrosion-resistant coating
• Load-tested to capacity specifications

Overall Dimensions (Typical Ranges)

Width: 600mm-1800mm Depth: 500mm-900mm Height (Non-Adjustable): 750mm-900mm working height, 1200mm-1800mm total height with upper shelves Height (Adjustable): 650mm-1100mm range

Load Capacities

Light-Duty Carts: 150kg-300kg Standard Workstations: 300kg-500kg Heavy-Duty Units: 500kg-800kg **Uniformly distributed loads unless otherwise specified

Caster Specifications

Wheel Material: Polyurethane (standard), phenolic, pneumatic, or conductive (by application) Wheel Diameter: 100mm-200mm depending on capacity Braking: Minimum two wheels with brakes standard, full braking optional Load Rating: Matched to total unit capacity with safety factor

Worktop Specifications

Materials: Beech wood, HPL, stainless steel, linoleum, or custom Thickness: 25mm-60mm depending on material and application Edge Protection: PVC banding, metal edging, or welded edges (stainless) Surface Finish: Smooth, textured, or specialized (ESD, chemical-resistant)

Applications Across Industries

Manufacturing & Assembly

Mobile workstations supporting flexible production cells, progressive assembly operations, kitting stations, work-in-process handling, quality inspection, and lean manufacturing implementations.

Maintenance & Repair

Tool carts bringing complete equipment sets to service points, mobile diagnostic stations, lubrication carts, calibration workstations, and field service support equipment.

Electronics Manufacturing

ESD-safe mobile stations for component assembly, circuit board work, testing stations, rework areas, and static-controlled material handling.

Automotive Service

Mobile tool carts, diagnostic equipment stations, parts staging carts, tire service trolleys, and technician workstations moving between service bays.

Healthcare & Laboratories

Mobile instrument carts, medication dispensing units, procedure carts, specimen collection stations, and equipment transport platforms.

Food Processing & Pharmaceutical

Stainless steel mobile workstations for hygienic processing, inspection stations, packaging operations, and cleanroom material handling.

Warehousing & Distribution

Order picking carts, packing stations, inventory audit workstations, mobile computer terminals, and shipping/receiving stations.

Education & Training

Mobile demonstration units, portable laboratory stations, training equipment carts, and flexible classroom work surfaces.

Aerospace & Défense

Tool control carts, assembly support platforms, inspection stations, documentation workstations, and secure equipment transport.

Accessories & Customization

Work Surface Accessories

• Vises and clamping systems
• Power strips and electrical outlets
• Compressed air quick disconnects
• Task lighting systems
• Magnification equipment mounts
• Monitor/computer mounting arms
• Documentation holders

Storage Enhancements

• Bin rail systems
• Drawer dividers and organizers
• Tool foam inserts
• Hanging file systems
• Parts containers and bins
• Lock and security systems

Mobility Enhancements

• Handle bars for pushing
• Towbar attachments for vehicle transport
• Ramp compatibility features
• Tie-down provisions
• Wheel guards protecting against damage

Utility Integration

• Electrical distribution systems
• Pneumatic connections
• Vacuum system integration
• Fluid dispensing equipment
• Communication cable management

Ergonomic Considerations

Working Height Optimization

Mobile workstations available in configurations supporting optimal working heights for standing operations (850mm-950mm) or seated work (650mm-750mm), with adjustable options accommodating both.

Material Positioning

Lower shelves positioned for easy access without excessive bending, upper shelves accessible without overhead reaching, and work surfaces at optimal heights reducing shoulder and neck strain.

Mobility Effort

Appropriate caster sizing and quality ensuring mobile units move easily when loaded, reducing pushing force requirements and supporting safe operator movements throughout facilities.

Access & Clearance

Open designs providing adequate knee and toe clearance for close positioning, preventing awkward reaching and supporting natural operator postures during extended work periods.

Safety Features

• Stability Design: Low centre of gravity preventing tip-over, wide wheelbase ensuring stable positioning, and weight distribution preventing front-end lift.
• Brake Systems: Reliable braking preventing unintended movement during work, visible brake indicators confirming engagement, and accessible brake controls.
• Load Management: Clear load capacity labelling, load distribution guidelines, and overload prevention through design limitations.
• Edge Protection: Rounded worktop edges reducing injury risk, protective bumpers on corners, and smooth surfaces eliminating catching points.
• Secure Storage: Drawer retention systems preventing accidental opening during movement, locking mechanisms for secure tool storage.

Maintenance & Care

Regular Maintenance

• Inspect casters for wear and proper rotation
• Clean wheel bearings and axles
• Tighten frame fasteners
• Check brake functionality
• Lubricate moving components
• Inspect worktop surfaces for damage

Worktop Care

• Clean with appropriate cleaners for material type
• Address spills promptly
• Inspect for chips, cracks, or delamination
• Re-oil hardwood surfaces periodically
• Protect from excessive heat or chemicals

Mobility System Care

• Remove debris from wheels and casters
• Replace worn or damaged wheels
• Verify brake engagement and release
• Check swivel mechanism freedom
• Titan wheel mounting hardware

Integration with DEA WorkLab Systems

DEA Mobile Workstations integrate seamlessly with:

• Industrial Workbenches - Coordinating with fixed bench systems
• Industrial Worktops - Matching work surface materials
• Industrial Drawer Units - Compatible storage modules
• Industrial Carts - Complementary transport solutions
• DEA Complete Units - System-wide consistency
• All DEA WorkLab series for facility-wide workspace solutions

Technical Specifications Summary

Construction Standards

• Frame material: Welded steel tube construction
• Finish: Powder-coated RAL 7035 grey (standard)
• Welding: Full penetration welds at structural joints
• Load testing: 125% of rated capacity

Dimensional Tolerances

• Width: ± 5mm
• Depth: ± 5mm
• Height: ± 5mm
• Squareness: ± 3mm diagonal difference

Performance Standards

• Load capacity: As specified per model
• Mobility: Smooth rolling on level industrial floors
• Braking: Positive engagement preventing movement on 3° incline
• Durability: Designed for continuous industrial use

Safety & Compliance

• EN 1757-1: Storage furniture safety requirements
• CE marking where applicable
• Load capacity labelling
• User manual and safety instructions included

Why Choose Hall-Fast for DEA Mobile Workstations?

• Authorized DEA Supplier - Genuine Italian-manufactured mobile workstations
• Extensive Selection - Comprehensive range covering all applications and capacities
• Custom Configuration - Bespoke sizes, storage, and accessories to exact requirements
• Expert Guidance - Professional consultation on optimal mobile workstation selection
• Competitive Pricing - Best value on premium Italian mobile work platforms
• Fast Delivery - Quick turnaround on standard and custom configurations
• Quality Assurance - Every unit inspected and tested before shipment
• Technical Support - Installation guidance and ongoing assistance
• Complete Solutions - One-stop procurement for entire mobile workspace systems

Get Mobile Workspace Solutions Today

Transform your operations with premium DEA Mobile Workstations from Hall-Fast. Contact our workspace mobility specialists for expert guidance on selecting optimal mobile workstation configurations, custom features, and complete solutions perfectly suited to your operational requirements, space constraints, and workflow optimization goals.

Contact Hall-Fast:

• Phone: 01623 645645
• Email:sales@hall-fast.com

Request detailed specifications, configuration guidance, custom quotations, or place your order today. Hall-Fast - your trusted supplier of premium Italian mobile workstations throughout the UK.