Series 90 With Full-Extension Drawer | Premium Workshop Storage

The Series 90 with Full-Extension Drawer represents the premium tier of workshop storage solutions, combining robust construction with advanced drawer slide technology. Unlike standard drawers that only open partially, full-extension drawers pull completely out of the cabinet body, providing unrestricted access to every item stored inside—even those at the very back.

This system is designed for professional workshops, maintenance facilities, manufacturing environments, and anywhere that efficient tool and parts management is critical to productivity.

Understanding Full-Extension Drawer Technology

What Makes Full-Extension Different?

Standard/Partial-Extension Drawers:

• Typically extend 75-85% of drawer depth
• Items at the back remain difficult to reach
• Requires leaning into cabinet to access rear contents
• Can lead to disorganized storage as items get "lost" at the back

Full-Extension Drawers (100% Extension):

• Extend completely beyond cabinet front
• Every item immediately visible and accessible
• No need to reach into cabinet
• Maintains organization—nothing hidden at the back
• Significantly improves workflow efficiency

The Technology Behind It

Full-extension capability is achieved through precision ball-bearing slide mechanisms with multiple track sections that telescope out smoothly. These industrial-grade slides are engineered to:

• Support heavy loads while fully extended
• Maintain smooth operation through thousands of cycles
• Prevent drawer from accidentally pulling out completely
• Lock securely when closed
• Operate quietly without binding or sticking

Key Features & Benefits

Complete Access

✓ 100% extension - entire drawer contents visible at once ✓ No reaching required - everything at fingertips ✓ Better organization - can't hide clutter at the back ✓ Faster retrieval - immediately see what you need ✓ Improved inventory control - nothing gets forgotten

Heavy-Duty Construction

✓ Industrial ball-bearing slides rated for continuous professional use ✓ Reinforced drawer body - welded steel construction ✓ High load capacity - typically 50-75kg per drawer depending on configuration ✓ Durable powder-coated finish resists workshop chemicals and wear ✓ Precision manufacturing for smooth, reliable operation

Ergonomic Design

✓ Reduces strain - no awkward reaching or bending into cabinets ✓ Comfortable working height when accessing tools ✓ Minimizes repetitive stress from frequent drawer use ✓ Safer operation - clear view of contents reduces injury risk ✓ Faster task completion - less time searching and retrieving

Professional Organization

✓ Foam insert compatible for precise tool control and shadow boards ✓ Compartment dividers available for small parts organization ✓ Modular system integrates with other Series 90 components ✓ Customizable layouts to suit specific trade requirements ✓ Professional appearance maintains tidy workspace image

Series 90 System Overview

The Series 90 represents DEA WorkLab's professional-grade modular storage solution designed for demanding industrial environments.

System Characteristics:

Modular Design:

• Mix and match drawer depths and configurations
• Combine with door cabinets, open shelving, and specialized modules
• Stackable units for efficient vertical space use
• Standardized dimensions for seamless integration

Professional Quality:

• Heavy-gauge steel throughout
• Precision welded construction
• European manufacturing standards
• Designed for 24/7 industrial use

Versatile Applications:

• Standalone storage units
• Under-bench installations
• Mobile workstations (with optional castors)
• Multi-bay workbench systems

Technical Specifications

Typical Drawer Configuration:

Drawer Construction:

• Material: Cold-rolled steel with reinforced corners
• Finish: Durable powder coating in multiple colour options
• Slides: Full-extension ball-bearing telescopic slides
• Extension: 100% (full access to entire drawer depth)
• Load Rating: 50-75kg per drawer (depending on size)
• Slide Lifecycle: Rated for 50,000+ cycles

Cabinet Dimensions (Typical):

• Height: 900-1000mm (multiple configurations available)
• Width: 500-700mm standard options
• Depth: 500-650mm
• Number of Drawers: 3-9 drawers depending on configuration

Drawer Heights Available:

• Shallow: 75-100mm (for small tools, fasteners, measuring instruments)
• Medium: 125-150mm (for power tools, hand tools)
• Deep: 175-200mm (for bulky items, equipment)
• Extra-Deep: 225-300mm (for specialized storage needs)

Full-Extension Drawer Advantages in Practice

Tool Control & 5S Methodology

Full-extension drawers are essential for implementing effective 5S workplace organization:

Sort (Seiri):

• Complete visibility makes it easy to identify unnecessary items
• Can't "hide" clutter at the back of drawer
• Facilitates regular review of tool inventory

Set in Order (Seiton):

• Shadow foam inserts work perfectly with full access
• Every tool has a visible designated location
• Missing tools immediately apparent

Shine (Seiso):

• Entire drawer surface accessible for cleaning
• No hidden areas where debris accumulates
• Easy to maintain cleanliness standards

Standardize (Seiketsu):

• Consistent layouts across multiple workstations
• Photo documentation easier with full visibility
• Uniform organization promotes best practices

Sustain (Shitsuke):

• Easy compliance with organization standards
• Visual management supports habit formation
• Reduced effort maintains discipline

Applications & Industry Uses

Manufacturing & Production:

Tool Cribs:

• Rapid tool check-out and return
• Immediate inventory verification
• Accountability through visibility
• Efficient shift changes

Assembly Stations:

• Quick access to fasteners and components
• Minimize assembly time
• Reduce reaching and bending injuries
• Maintain takt time efficiency

Quality Control:

• Measuring instruments properly stored and visible
• Calibration status easily verified
• Inspection tools immediately accessible
• Sample parts organized by specification

Maintenance & Repair:

Facility Maintenance:

• Complete tool sets visible at a glance
• Faster response to emergency repairs
• Tools less likely to be misplaced
• Efficient inventory management

Automotive Workshops:

• Socket sets and specialized tools fully accessible
• Parts and consumables clearly organized
• Diagnostic equipment properly stored
• Customer perception of professionalism

Aviation Maintenance:

• FOD (Foreign Object Debris) control enhanced
• Tool control programs easier to implement
• Meets stringent aerospace standards
• Chain-of-custody documentation simplified

Laboratory & Technical:

R&D Laboratories:

• Precision instruments protected yet accessible
• Sample storage with full visibility
• Test equipment organization
• Compliance with lab protocols

Electronics Assembly:

• ESD-safe storage options available
• Small component organization
• Complete access to parts inventory
• Supports lean manufacturing principles

Configuration Options

Drawer Height Combinations:

High-Mix Configuration (Typical):

• 2-3 shallow drawers (75-100mm) for small items
• 3-4 medium drawers (125-150mm) for standard tools
• 1-2 deep drawers (175-200mm) for power tools

Parts Storage Configuration:

• 6-9 shallow drawers (75-100mm) with dividers
• Ideal for fasteners, fittings, electronic components
• Maximum organization for high-variety inventory

Tool Storage Configuration:

• 4-5 medium drawers (125-150mm)
• 1-2 deep drawers (175-200mm)
• Optimized for professional tool sets

Heavy Equipment Configuration:

• 2-3 extra-deep drawers (225-300mm)
• Reinforced slides for maximum capacity
• Stores test equipment, portable power tools

Cabinet Body Options:

Base Configuration:

• Floor-standing with adjustable feet
• Level on uneven surfaces
• Optional anti-tip mechanism
• Can bolt to floor if required

Mobile Configuration:

• Heavy-duty industrial castors
• Minimum 2 with locks, preferably all 4
• Maintains stability when drawers extended
• Easy repositioning for flexible layouts

Under-Bench Configuration:

• Designed to fit under standard workbenches
• Provides additional storage without increasing footprint
• Integrated or standalone options available
• Maintains ergonomic working height

Customization & Organization Accessories

Drawer Organization Systems:

Foam Inserts:

• Custom-cut to exact tool profiles
• High-density foam in multiple colors
• Shadow-board effect for visual tool control
• Easy to clean and long-lasting

Divider Systems:

• Adjustable plastic or metal dividers
• Create custom compartments
• Easily reconfigure as needs change
• Ideal for parts and small items

Bin Systems:

• Small plastic bins for fasteners and components
• Stackable and removable for transport
• Clear or coloured for categorization
• Various sizes to optimize space

Mat Liners:

• Non-slip rubber or foam
• Protects drawer bottom and tools
• Easy to remove for cleaning
• Reduces noise and tool movement

Comparison: Full-Extension vs. Partial-Extension

Full-Extension Advantages:

✓ Accessibility: Complete view of all contents ✓ Ergonomics: No reaching into cabinet required ✓ Organization: Nothing can hide at the back ✓ Efficiency: Faster tool retrieval ✓ Tool Control: Easier to maintain systems ✓ Inventory: Immediate stock verification ✓ Safety: Reduced injury risk from awkward reaching

Partial-Extension Considerations:

✓ Cost: Generally lower initial investment ✓ Simplicity: Fewer moving parts ✓ Durability: Simpler mechanism can be more robust in harsh environments ✓ Space: Slightly less projection into workspace when open ✓ Applications: Adequate for infrequently accessed items

When to Choose Full-Extension:

• High-frequency tool access required
• Implementing formal tool control programs
• 5S or lean manufacturing initiatives
• Professional workshops and laboratories
• Ergonomic considerations are priority
• Maximum productivity is essential
• Investment justified by time savings

Installation & Workplace Integration

Planning Your Installation:

1. Location Selection:

• Consider primary work zones
• Ensure adequate space for drawer extension (typically 600-800mm clearance)
• Account for traffic flow—don't block walkways
• Position near point of use
• Consider lighting for drawer visibility

2. Quantity Determination:

• Inventory current tool and parts requirements
• Allow 20-30% growth capacity
• Consider separate units for different trades
• Plan for specialized storage needs

3. Configuration Design:

• Place frequently used items at optimal height (waist to shoulder)
• Heavy items in lower drawers for stability
• Organize by task or frequency of use
• Group related tools and materials

4. Safety Considerations:

• Ensure stable installation (bolting or anti-tip devices)
• Maintain proper aisle widths
• Avoid creating pinch points
• Consider fire safety and emergency access

Maintenance & Care

Regular Maintenance Schedule:

Daily:

• Close all drawers completely
• Wipe down exterior surfaces
• Remove spills immediately
• Verify locking mechanisms engage

Weekly:

• Vacuum or blow out drawer tracks
• Check for smooth operation on all drawers
• Tighten any loose handles or hardware
• Inspect for damage or excessive wear

Monthly:

• Lubricate slide mechanisms with appropriate grease
• Check load distribution in drawers
• Verify drawer stops and safety features function
• Clean drawer interiors thoroughly

Annually:

• Complete inspection of all slides
• Replace any worn components
• Verify structural integrity
• Update organization as needs change

Return on Investment

Productivity Gains:

Time Savings:

• Studies show full-extension drawers reduce retrieval time by 30-40%
• For a technician accessing tools 50 times per day, this saves 15-20 minutes daily
• Annual time savings: 60-80 hours per technician
• Cost justification typically achieved in 12-24 months

Reduced Errors:

• Complete visibility reduces wrong tool selection
• Better organization prevents lost tools
• Fewer work interruptions searching for items
• Improved first-time quality

Improved Ergonomics:

• Reduced repetitive stress injuries
• Lower workers' compensation claims
• Improved employee satisfaction
• Reduced absenteeism

Why Choose Series 90 from Hall-Fast?

Premium Quality:

• DEA WorkLab manufacturing - European quality standards
• Heavy-duty construction designed for industrial environments
• Precision engineering ensures smooth operation for years
• Professional-grade slides rated for continuous duty

Proven Performance:

• Thousands of installations across diverse industries
• Long service life - investment that lasts decades
• Low maintenance requirements reduce total cost of ownership
• Warranty support backed by Hall-Fast service

Complete Support:

• Expert consultation on workspace design
• Custom configuration services for unique requirements
• Installation guidance available
• After-sales support for the life of the product

Hall-Fast Advantages:

• ISO 9001:2015 certified quality management
• 200,000+ products for complete workplace solutions
• Competitive pricing without compromising quality
• Free delivery on orders over £54.99 (UK mainland)

Ordering Information

Before You Order, Consider:

1. Drawer Configuration Needed:
• How many drawers of each height?
• What total storage capacity required?
• Will you use foam inserts or dividers?
2. Cabinet Dimensions:
• Available floor or bench space?
• Height constraints?
• Need for mobile or fixed installation?
3. Load Requirements:
• Weight of items to be stored?
• Need for reinforced slides?
• Distribution across multiple drawers?
4. Integration:
• Standalone unit or part of larger system?
• Compatible with existing Series 90 components?
• Future expansion plans?
5. Organization Accessories:
• Foam inserts for tools?
• Dividers for parts?
• Bin systems for small items?

Contact Hall-Fast for Expert Guidance:

• Phone: 01623 645 645
• Email:sales@hall-fast.com
• Website:www.hall-fast.com

Our specialists can help you design the optimal storage solution for your specific needs, ensuring maximum return on your investment.

Delivery & Installation

Delivery Information:

• Free delivery on orders over £54.99 (UK mainland)
• Small order charge: £6.95 + VAT (orders under £54.99)
• Larger configurations may require special delivery arrangements
• Lead times vary by configuration—contact for current availability

Installation Options:

• Detailed assembly instructions provided
• Professional installation services available (quote on request)
• Can be positioned and levelled with basic tools
• Mobile versions ready to use immediately upon placement

Frequently Asked Questions

Q: What does "full-extension" actually mean? A: Full-extension means the drawer can be pulled completely out beyond the front of the cabinet, providing 100% access to the drawer's contents. You can see and reach every item, even those at the very back, without having to reach into the cabinet.

Q: How much weight can each drawer hold? A: Typical load capacity is 50-75kg per drawer depending on the drawer size and slide specification. Heavy-duty slides with higher capacity are available for specialized applications. Contact Hall-Fast for specific load requirements.

Q: Can I retrofit full-extension slides to existing drawers? A: While technically possible in some cases, it typically requires matching slide specifications exactly and may not be cost-effective. We recommend ordering complete drawer units with full-extension slides factory-installed for best results.

Q: What maintenance do the slides require? A: Minimal maintenance is needed. Periodically clean the tracks of debris and apply light machine oil or appropriate grease to the slide mechanism. With proper care, slides will function smoothly for many years.

Q: Are the drawers compatible with foam tool inserts? A: Yes! The Series 90 drawers are designed to accept custom foam inserts. We can help you specify the right foam thickness and density for your tools. The full-extension feature makes shadow-board foam systems particularly effective.

Q: Can I lock the drawers? A: Yes, locking options are available including individual drawer locks, central locking systems, and electronic locking mechanisms. Discuss security requirements with Hall-Fast when ordering.

Q: What's the difference between Series 90, 110, and 200? A: These represent different size families within the DEA WorkLab range. Series 90 is typically the most compact, ideal for individual workstations. Series 110 and 200 offer progressively larger capacities for heavy-duty applications. All feature full-extension drawer options.

Q: How do I prevent the drawer from being pulled completely out? A: Full-extension slides have built-in stops that prevent the drawer from accidentally being removed. There's typically a release mechanism (usually requiring a deliberate two-hand action) if you need to remove the drawer for cleaning or maintenance.

Q: Can these units be used in harsh environments? A: Yes, the powder-coated finish provides good protection against workshop environments. For extremely harsh conditions (high humidity, chemical exposure, etc.), discuss coating options and material selections with Hall-Fast.

Q: Are mobile versions stable when drawers are extended? A: Yes, when properly designed with appropriate castor placement and ballast, mobile drawer units remain stable even with drawers fully extended. However, it's always best practice to extend only one drawer at a time on mobile units.

Related Products to Consider

Complementary Series 90 Components:

• Door cabinets for larger items
• Open shelf modules for bulky equipment
• Overhead storage cabinets
• Work surface modules and bench tops
• PC/laptop storage modules

Organization Accessories:

• Custom foam tool inserts
• Drawer divider systems
• Small parts bin systems
• Tool panels and pegboards
• Mobile tool carts

Workshop Equipment:

• Work benches and assembly tables
• Tool trolleys and service carts
• Parts washing stations
• Equipment stands

Customer Benefits Summary

✓ 100% drawer extension provides complete access to contents ✓ Industrial ball-bearing slides for smooth, reliable operation ✓ Heavy-duty steel construction withstands demanding workshop use ✓ Ergonomic design reduces strain and improves productivity ✓ Professional organization supports lean manufacturing and 5S ✓ Modular system grows with your needs ✓ Multiple configurations accommodate diverse storage requirements ✓ Premium quality from DEA WorkLab and Hall-Fast ✓ Expert support from specification to installation