Rack Armour® Small Upright Racking Protectors - Hi Vis Yellow (300mm)

Heavy-Duty Pallet Racking Protection That Pays for Itself

Forklift and MHE collisions with pallet racking uprights are one of the most expensive — and dangerous — recurring costs in any warehouse, distribution centre or cold store. A single damaged upright can mean costly repairs, full bay isolation, lost picking time, and in worst cases, racking collapse and serious injury.

The Rack Armour® Small Upright Protector in Hi-Vis Yellow is a patented impact protection system designed to absorb and deflect forklift impact energy before it reaches your racking leg. At 300mm tall and sized to fit Euro A racking profiles up to 87mm wide front-facing width, this is the entry-level Rack Armour® size — ideal for general warehouse environments and the perfect starting point for a complete rack protection rollout.

Why Choose Rack Armour® Over Steel Racking Guards?

Traditional bolt-down steel rack protectors don't actually protect your racking — they simply transfer impact force into the upright base and the warehouse floor. The result is cracked floor slabs, bent fixings, and racking damage that's often worse than if no guard had been fitted at all.

Rack Armour® works completely differently:

• Patented energy-absorbing design – the HDPE outer shell flexes on impact, dissipating force away from the racking upright
• Proven 80% reduction in racking damage – validated through real-world warehouse testing
• Tested to FEM 10.2.16 – the recognised European standard for pallet racking protection devices
• No floor fixings required – clips on by hand in seconds, with no drilling, bolts or anchors
• Slides up for rack inspections – removed and refitted without tools by SEMA-approved inspectors
• 15+ year service life – withstands repeated impacts in normal warehouse use
• -40°C cold store performance – fully rated for freezer and chilled storage environments
• Hi-Vis Yellow finish – gives forklift and MHE drivers clear visual boundaries
• Won't rust, bend, or shed paint – unlike steel alternatives, no ongoing maintenance required

Product Specifications

Where Rack Armour® Protectors Are Used

• Distribution and fulfilment centres – reduces downtime from rack repairs in high-throughput environments
• Cold stores and freezers – performs reliably at temperatures down to -40°C
• Manufacturing facilities – long-term protection in heavy industrial use
• Retail and trade warehousing – improves safety in busy MHE traffic zones
• 3PL and bulk storage operations – rapid rollout across multi-site networks
• Pharmaceutical and food-grade warehouses – chemical and moisture resistant

The True Cost of an Unprotected Upright

A single damaged pallet racking upright typically costs between £150 and £400 to replace — but that's only the start. Factor in:

• Engineer call-out and labour
• Bay offload and stock relocation
• Lost storage capacity during repair
• Rack inspection re-certification
• Potential HSE reporting if collapse occurs

The total cost of one serious impact often exceeds £1,000 — far more than fitting Rack Armour® protectors to every exposed upright in your aisles. Rack Armour® typically pays for itself the first time it absorbs an impact.

Custom Branding Available

By default, each protector is supplied with a plain Rack Armour® label. If you'd like your company name, logo, or site identifier added to the units, simply add the request to your order notes at checkout — we'll arrange the customisation as part of your order.

Frequently Asked Questions

Will Rack Armour® fit my pallet racking?

The 300mm Small (Euro A) size fits standard upright profiles up to 87mm wide front-facing. Most light-to-medium-duty pallet racking systems use this profile. If you're unsure, measure the front face of your upright leg or contact our team — we'll help you confirm the right size before ordering.

Do I need to bolt Rack Armour® to the floor?

No. Rack Armour® protectors clip directly onto the upright by hand. There are no floor fixings, no drilling, and no damage to your warehouse floor — one of the key advantages over traditional bolt-down steel rack guards.

Can they be removed for SEMA rack inspections?

Yes. The protectors slide up the upright or unclip in seconds, giving your SEMA-approved inspector full access to the rack base. They refit just as quickly with no degradation in performance.

How many Rack Armour® protectors do I need?

At minimum, fit Rack Armour® to every aisle-end upright (the highest impact-risk position). For full coverage, protect every exposed upright in MHE traffic zones. Our team can advise on a complete site rollout based on your warehouse layout.

Do Rack Armour® protectors comply with HSE racking guidance?

Rack Armour® is tested to FEM 10.2.16 — the European standard for pallet racking protection devices — and supports compliance with HSE warehouse racking guidance and SEMA best practice. They're widely specified by health and safety officers across UK industry.

Will Rack Armour® work in cold storage?

Yes. The HDPE construction is rated down to -40°C and performs reliably in cold stores, freezers, and chilled distribution environments without becoming brittle or losing impact absorption.

Can I order in bulk for multiple sites?

Yes — we offer trade pricing on volume orders, free UK mainland delivery on qualifying quantities, and dedicated account management for multi-site rollouts. Contact our sales team on 01623 645645 or sales@hall-fast.com for a tailored quotation.

How long do Rack Armour® protectors last?

Rack Armour® is engineered for a 15+ year service life under normal warehouse conditions. Unlike steel guards, they don't rust, corrode, or require repainting, and they will absorb multiple impacts before needing replacement.

Order Your Rack Armour® Upright Protectors Today

Stop paying for avoidable racking repairs. The Rack Armour® Small Upright Protector pays for itself the first time it absorbs an impact that would otherwise have cost you a replacement upright, a bay closure, and a damaged floor.

Add to basket above for fast UK dispatch, or speak to our team for trade pricing, site surveys, and bulk quotes:

01623 645645 sales@hall-fast.com

We won't be beaten on price on any authentic Rack Armour® product — if you find a better quote anywhere online, send it to us and we'll match it.