Rack Armour® Medium Upright Racking Protectors - Hi Vis Yellow
The Smarter Way to Protect Standard Pallet Racking Uprights
Most warehouse rack damage starts with a single forklift bump near the floor — and ends with bent uprights, scrapped stock, and a costly inspection visit. The Rack Armour® Medium Upright Racking Protector is built to stop that chain reaction at the source. Sized to fit front-facing uprights up to 100mm wide (Euro B), it's the most popular choice for standard UK pallet racking systems and a direct fit for the racking used across the majority of distribution, manufacturing, and fulfilment sites.
Standing 600mm tall and finished in high-visibility yellow, this clip-on protector goes on by hand in seconds — no anchors, no drilling, no contractor visit. The patented HDPE shell flexes on impact while the inner foam core absorbs and dissipates the force, delivering an independently verified 80% reduction in racking damage.
Our Price Promise: We won't be beaten on price for any authentic Rack Armour® product. Found it cheaper online or been quoted less? Send it over and we'll match it.
Engineered to Outlast Steel Rack Guards
Steel racking protectors look reassuring, but the physics work against them. On impact, force is transferred straight into the racking leg or rips through the floor anchors. Rack Armour® takes a different approach:
- Absorbs impact energy instead of passing it through to the upright
- No floor fixings — clips on by hand, leaves your floor untouched
- Won't rust, corrode, or distort the way painted steel guards do
- Slides up easily for the rack inspections required by HSE guidance and FEM standards
- Independently tested to FEM 10.2.16
Performs in the Toughest Warehouse Conditions
The medium upright protector is rated to operate at temperatures as low as -40°C, suiting it to chilled and frozen storage, and resists moisture, corrosion, and the majority of industrial solvents. It's designed to withstand repeat impacts over a 15+ year service life, so a single fitment typically protects the upright across multiple forklift strikes before any replacement is needed.
Key Features
- Patented HDPE outer shell with energy-absorbing foam core
- Independently verified 80% reduction in upright damage
- Fits front-facing uprights up to 100mm wide (Euro B size)
- 600mm height — covers the most strike-prone section of the leg
- Hi-vis yellow finish improves MHE driver awareness
- Clip-on installation — no bolts, anchors, or floor damage
- Tight, secure fit that stays put after impact
- Operating range down to -40°C
- Tested to FEM 10.2.16
- 15+ year design life
- Custom branded labels available — add your details to order notes at checkout
Specifications
Specification | Detail |
Size | Euro B — up to 100mm front-facing width |
Height | 600mm |
Material | High-Density Polyethylene (HDPE) with foam core |
Colour | Hi Vis Yellow |
Operating Temperature | Down to -40°C |
Standard Tested To | FEM 10.2.16 |
Installation | Clip-on, no fixings required |
Where the Medium (Euro B) Size Fits
The Euro B 100mm size is the most common upright width on UK pallet racking, making this the default choice for most warehouses. Typical installations include high-traffic main aisles, end-of-aisle positions, picking faces, cold storage racking, and any zone where forklift trucks, reach trucks, or PPTs operate at speed near racking uprights. If you're rolling out protection across a full site, the medium size will usually cover the bulk of your uprights — with the small (Euro A) and larger sizes filling gaps where racking specifications differ.
Reduce Rack Repairs From the Next Forklift Strike
Every unprotected racking upright is a repair invoice waiting to happen. Fitting Rack Armour® takes minutes per leg, requires no contractors, and starts paying back the moment the next impact hits. Add Rack Armour® Medium Upright Protectors to your order today — and remember, our price promise means you won't find an authentic Rack Armour® product cheaper anywhere online.
What size pallet racking does the medium Rack Armour® protector fit? The medium (Euro B) size fits standard pallet racking uprights with a front-facing width of up to 100mm. This covers the majority of UK pallet racking systems, including most Dexion, Link 51, Mecalux, and equivalent profiles.
How is Rack Armour® installed? Each protector clips onto the upright by hand in a few seconds. No bolts, anchors, drilling, or floor fixings are needed, which means you can fit a full warehouse without contractors or downtime.
Does Rack Armour® really reduce racking damage by 80%? Yes. The 80% reduction figure is based on independent impact testing. The HDPE outer shell deflects the strike while the inner foam core absorbs the energy before it reaches the upright structure.
Will Rack Armour® work in a freezer or cold store? Rack Armour® is rated to operate at temperatures as low as -40°C, making it suitable for chilled, frozen, and ambient warehouse environments.
How long will the medium upright protector last? The product has a 15+ year design life and can absorb multiple impacts before needing replacement, depending on the force of each strike. This makes the cost per year of protection extremely low compared to repeated rack repairs.
Is Rack Armour® better than steel column guards? For most racking applications, yes. Steel guards transfer impact force into the racking leg or the floor anchors, often making damage worse. Rack Armour® absorbs the energy, won't rust or deform, and lifts off easily for the regular rack inspections recommended under FEM and HSE guidance.
Can I add my company branding to the protectors? Yes. Rack Armour® ships with plain branded labels by default. Add a note at checkout if you'd like your company details printed on the labels.
Do you really price match? Yes — we operate a price promise on all authentic Rack Armour® products. If you find a better price elsewhere online, or have a written quotation, send it through and we'll match it.
OUR PRICE PROMISE!
We will not be beaten on price on any authentic Rack Armour product, if you find a better price anywhere on the internet or receive a quotation please let us know and we will match it
Rack Armour® – Ultimate Pallet Racking Protection That Absorbs Impact
Forklift and MHE impacts are major causes of pallet racking damage. They can lead to expensive repairs, downtime, and serious safety risks. Rack Armour® is a reliable pallet racking protection system that absorbs and deflects impact energy, safeguarding racking uprights where damage is most likely to occur.
Unlike traditional steel guards that transfer force into the rack and the floor, Rack Armour® protectors clip directly onto the upright. They use a patented energy-absorbing design to protect what matters most: your racking structure, stock, and people.
- Manufactured from high-density polyethylene (HDPE) which deflects under impact
- Provides a proven 80% reduction in damage levels
- Lifespan of 15+ years
- Patented design – shape of armour deflects and absorbs impacts
- Available in 5 sizes to ensure the correct fit
- Tight fit – won’t come off as easily as other protectors
- Quick and easy installation – no fixings required
- High visibility colours clearly gives safe working boundaries for MHE drivers
- Colour: Hi Vis Yellow
- Size: (Euro B) Up to 100mm Wide Front Facing Width
- Height: 600mm
By default, Rack Armour® is supplied with plain Rack Armour® labels on the unit. If you require your company details on the label, please add this request to the order notes at checkout.
Features & Benefits
Patented Design
- The HDPE outer shell deflects impacts, while the high-density foam core absorbs energy
- It prevents impact forces from being transferred into the racking upright
- It significantly reduces structural damage
80% Reduction in Racking Damage
- This product cuts down on costly racking repairs and operational downtime
- It helps prevent rack collapse, product loss, and safety incidents
Outperforms Metal Racking Protectors
- Rack Armour® absorbs and diffuses impact energy instead of transferring it to the rack leg
- It won’t bend, rust, or deform like steel guards
- The protectors can be unclipped or slid up for rack inspections
- They don’t require floor fixings, which often tear up the floor when steel guards are hit
Fits All Standard Racking Uprights
- Available in five sizes to ensure a proper fit
- Compatible with all standard pallet racking systems
- It provides a tight, secure fit that won’t fall off after impact
Clip-On Installation – No Floor Fixings
- No bolts, anchors, or drilling are needed
- You can simply clip it on by hand
- This feature is ideal for fast fitting and large warehouse rollouts
High-Visibility Safety Colours
- Bright yellow colours mark safe working boundaries clearly
- They improve awareness for forklift and MHE drivers
- This supports safer traffic management in busy aisles
Built for Harsh Environments
- Rack Armour® performs in temperatures as low as -40°C
- It’s resistant to moisture, corrosion, and most solvents
- This makes it ideal for cold storage and demanding industrial settings
15+ Year Lifespan
- Designed for long-term, repeat impact resistance
- It often withstands multiple collisions without needing replacement, depending on the force
- This significantly lowers ongoing maintenance costs
Tested to International Safety Standards
- Tested to FEM 10.2.16
- It protects against structural racking damage
- This supports compliance and best practices in warehouse safety
Why Rack Armour® Is Different
Unlike steel racking guards that transfer impact back into the rack or floor, Rack Armour® absorbs and dissipates impact energy.
The patented HDPE shell and foam core protect the upright, while the clip-on design eliminates the need for floor fixings. This speeds up installation and allows for easy removal for inspections. It’s smarter, safer, and built to last.
Typical Applications
- Pallet Racking Uprights – Protects vulnerable leg bases from forklift impacts
- High-traffic Warehouse Aisles – Reduces damage in busy MHE zones
- Distribution & Fulfilment Centres – Minimises downtime from rack repairs
- Cold Stores & Freezers – Performs reliably down to -40°c
- Manufacturing & Industrial Warehouses – Provides long-term protection in demanding environments
Invest in Long-Term Warehouse Safety with Rack Armour®
Don’t leave your warehouse racking exposed to expensive damage. Invest in Rack Armour® upright racking protectors today. Enjoy industry-leading impact resistance, high-visibility safety, and long-term cost savings.
Order now to protect your racking and prevent unnecessary repairs!
Free delivery on all online orders over £54.99, delivered to the UK mainland only; A small order charge of £6.95+ vat is charged on all orders under £54.99 (net).
Some products are subject to an additional shipping surcharge due to their size and weight, contact us for details. Many of our items are available for next day delivery, where items are made to order or not currently in stock delivery times will vary.
Please contact us for a confirmed delivery date or alternatively a representative will confirm your order. Special delivery services are available; please contact our Sales Office to discuss your specific requirements.
The following postcodes will be subject to a delivery surcharge: AB31 to AB56, FK17-FK21, IV1-IV56 & IV63, JE1-JE5, KW1-KW17, PA21-PA40, PH4-PH41, PH49, PH50, HS, KA27, KA28, PA20, PA41-PA78, PH42-PH44 and ZE, This also includes Northern Ireland. Certain products within our range are subject to a delivery surcharge when delivered to additional areas in Scotland than those already listed.
We offer bulk discounts on all our products.
If you would like to find out more about bulk order discounts from Hall-Fast Industrial Supplies Ltd please contact us on 01623 645 645 or email sales@hall-fast.com.
Estimated delivery is for guidance only, an exact delivery date will be confirmed on your order acknowledgement. Please contact us for further information.We make every effort to ensure that the information provided on this page is accurate, we can not be held responsible for any errors, typography or otherwise. Illustrations and images are representational of typical styles and designs may vary. Prices and specifications may alter without prior notice.
