Two Module Industrial Shelf | Double-Width Modular Shelving System

Maximize Storage Efficiency with Wide-Span Open Shelving

Optimize your workspace with the Two Module Industrial Shelf from Hall-Fast. This double-width open shelving system combines the footprint of two standard modules to create wide-span storage ideal for large items, bulky equipment, and high-visibility inventory management. Perfect for workshops, warehouses, and industrial facilities requiring accessible storage without door enclosures.

Product Overview

The Two Module Industrial Shelf represents a versatile open storage solution that spans the width of two standard modular storage units. Unlike single-module shelving or enclosed cabinets, this wide-span design provides maximum accessibility and visibility while maintaining compatibility with modular storage systems. The open configuration allows for quick visual inventory checks, easy access from multiple angles, and flexible storage of oversized items.

This design bridges the gap between compact single-module shelving and full-width industrial racking systems, offering the perfect balance for medium to large item storage in organized modular workspaces.

Key Features & Benefits

Wide-Span Storage Capacity

✓ Double-width design - spans two module positions for maximum capacity ✓ Increased shelf depth - accommodates larger items than single modules ✓ Higher load ratings - reinforced construction supports heavier loads ✓ Reduces number of units - one two-module shelf replaces multiple single units ✓ Efficient space utilization - maximizes storage per square foot

Open Access Design

✓ 360-degree accessibility - access items from front, back, and sides ✓ Complete visibility - see all stored items at a glance ✓ No door clearance needed - ideal for tight spaces ✓ Faster retrieval times - grab items immediately without opening doors ✓ Better for high-turnover items - supports lean and just-in-time workflows

Robust Industrial Construction

✓ Heavy-gauge steel frame - withstands demanding industrial environments ✓ Reinforced shelving - extra support for wide-span loads ✓ Welded or bolted assembly - options for permanent or reconfigurable setups ✓ Powder-coated finish - resists corrosion, chemicals, and wear ✓ Adjustable shelf positions - typically 50mm increments for flexibility

Modular System Integration

✓ Standard mounting points - integrates with modular workbench systems ✓ Stackable design - create multi-tier storage solutions ✓ Side-by-side compatibility - combine with door modules, drawers, specialized units ✓ Consistent dimensions - ensures seamless fit in modular layouts ✓ Future expandability - add modules as requirements change

Understanding Two Module Shelving Systems

What is a "Two Module" Configuration?

Module Width Standard: In modular storage systems, a "module" typically represents a standard width unit (commonly 500-700mm). A two-module shelf therefore spans approximately 1000-1400mm in total width.

Size Comparison:

• Single Module Shelf: 500-700mm wide, ideal for hand tools, small parts, documents
• Two Module Shelf: 1000-1400mm wide, accommodates power tools, equipment, bulk supplies
• Three+ Module Shelving: 1500mm+ wide, approaches full industrial racking scale

Why Choose Two Module Width?

Optimal for Medium-Large Items:

• Power tool storage (drills, grinders, sanders with cases)
• Automotive parts and components
• Manufacturing supplies and consumables
• Packaging materials and shipping supplies
• Office equipment and electronics
• Laboratory equipment and supplies
• Maintenance tools and equipment

Balance of Accessibility and Capacity:

• Wide enough for substantial storage volume
• Not so wide that items get lost at the back
• Easy to organize in logical zones (left side/right side)
• Maintains good visibility across entire width
• Structural integrity without excessive reinforcement

Space Efficiency:

• One two-module shelf instead of two single modules
• Reduces vertical frame members
• More continuous shelf space
• Easier to clean and maintain
• Professional, uncluttered appearance

Technical Specifications

Typical Dimensions:

Width Options:

• Standard Two-Module: 1000-1200mm (most common)
• Wide Two-Module: 1200-1400mm (heavy-duty applications)
• Exact width depends on specific modular system

Height Options:

• Low-Profile: 400-600mm (under-bench installation)
• Standard: 900-1200mm (standalone or bench-mounted)
• Full-Height: 1800-2200mm (floor-standing with multiple shelves)

Depth Options:

• Shallow: 300-400mm (wall-mounted, limited projection)
• Standard: 450-600mm (balanced capacity and footprint)
• Deep: 600-800mm (maximum storage volume)

Construction Details:

Frame:

• Material: Heavy-gauge steel, 1.2-2.0mm thickness depending on load requirements
• Finish: Electrostatic powder coating, textured or smooth
• Color: Multiple RAL standard colors available
• Design: Welded or bolted frame with integrated shelf support brackets

Shelving:

• Material: Steel with reinforced ribs for wide-span strength
• Edge: Folded or welded edges for safety and rigidity
• Load Distribution: Cross-bracing or longitudinal supports prevent sagging
• Surface: Solid steel, perforated, or wire mesh options

Load Capacity:

• Per Shelf: 100-250kg depending on width, depth, and reinforcement
• Total Unit: 400-1000kg+ for multi-shelf configurations
• Evenly Distributed Load: Ratings assume even distribution across shelf

Shelf Adjustment:

• System: Clip-in supports, bolted brackets, or welded ladder uprights
• Increment: 25mm, 50mm, or 75mm spacing (varies by system)
• Range: Typically adjustable across 80% of frame height

Applications & Use Cases

Manufacturing & Production:

Assembly Stations:

• Work-in-progress component storage
• Kitting supplies for production line
• Quality control samples and standards
• Assembly jigs and fixtures
• Documentation and reference materials

Maintenance & Tool Storage:

• Power tool charging stations
• Consumable supplies (abrasives, cutting discs, drill bits)
• Spare parts for production equipment
• Maintenance supplies and chemicals
• Equipment manuals and troubleshooting guides

Material Handling:

• Raw material staging
• Packaging material storage
• Shipping supplies and labels
• Return/rework item holding
• Empty container storage

Warehouse & Distribution:

Order Fulfilment:

• Fast-moving SKU storage
• Pick face for high-volume items
• Batch picking locations
• Packing supplies storage
• Shipping documentation and labels

Receiving & Inspection:

• Incoming goods inspection area
• Quality control sample storage
• Quarantine area for non-conforming items
• Vendor return preparation
• Documentation and forms

Automotive & Transportation:

Service Bays:

• Fluid containers (oil, coolant, brake fluid)
• Common replacement parts (filters, belts, hoses)
• Shop supplies and consumables
• Equipment storage (scan tools, meters)
• Service manuals and technical bulletins

Parts Department:

• Fast-moving parts inventory
• Core exchange staging
• Special order pickup area
• Accessory displays
• Catalogue and reference materials

Facilities & Maintenance:

Maintenance Shops:

• Plumbing supplies and fittings
• Electrical components and devices
• HVAC filters and supplies
• Painting and refinishing materials
• Janitorial supplies and chemicals

Building Services:

• Event setup supplies
• Signage and display materials
• Cleaning equipment storage
• Safety equipment and supplies
• Emergency preparedness items

Laboratories & Technical:

Research Labs:

• Chemical and reagent storage (appropriate models only)
• Sample storage and preparation
• Test equipment staging
• Consumable supplies (gloves, pipettes, tubes)
• Documentation and protocols

Quality Control:

• Testing equipment and devices
• Reference samples and standards
• Calibration tools and certificates
• Inspection supplies and tools
• Test reports and documentation

Configuration & Layout Strategies

Single Two-Module Shelf:

Best For:

• Dedicated storage for specific purpose
• Under-bench installation
• Space-constrained areas
• Supplemental storage
• Display or staging area

Typical Setup:

• Mounted above workbench at ergonomic height
• Wall-mounted in work cell or assembly station
• Freestanding as material staging area
• End-of-line supplies storage

Multi-Tier Two-Module Shelving:

Best For:

• Maximum vertical space utilization
• Large inventory volumes
• Organized storage by category
• Multi-user access points

Typical Configuration:

• 3-5 shelves spanning floor to ceiling
• Bottom shelf at convenient lifting height (300-450mm)
• Middle shelves at primary access height (900-1500mm)
• Top shelves for less-frequently accessed items
• Adjustable positions for flexibility

Combined Modular Systems:

Integrated Workstation:

• Two-module shelf as upper storage
• Workbench surface at comfortable height
• Drawer modules for tool organization
• Door cabinets for secured items
• Creates complete ergonomic workstation

Mixed-Width Arrays:

• Alternate two-module shelves with single-module cabinets
• Create visual variety and functional zones
• Optimize for different item sizes
• Maintain cohesive modular appearance

Material Organization Best Practices

Zone-Based Organization:

Left-Right Segregation:

• Frequently used items on dominant hand side
• Tools on one side, consumables on other
• Work cell supplies by operation sequence
• Current vs. future use segregation

Front-Back Organization:

• High-frequency items at front edge
• Reserve stock behind active stock
• FIFO (First In, First Out) flow
• Label positions clearly for easy restocking

Vertical Zoning:

• Eye-level (1200-1600mm): Most-accessed items
• Waist-level (900-1200mm): Moderate-weight, frequent access
• Knee-level (450-900mm): Heavy or bulk items
• Overhead (1600mm+): Infrequent access, light items

Visual Management:

Labelling Systems:

• Shelf edge labels identifying contents
• Color-coded sections by category
• Photo labels showing proper placement
• Barcode or QR code inventory tracking
• Quantity indicators (min/max levels)

Container Systems:

• Clear bins for small parts visibility
• Color-coded containers by product type
• Standardized bin sizes for neat appearance
• Labels on containers and shelf positions
• Shadow boards for tool organization

5S Implementation:

Sort (Seiri): Remove unnecessary items from shelves Set in Order (Seiton): Assign specific location for each item Shine (Seiso): Keep shelves clean and maintained Standardize (Seiketsu): Create consistent organization rules Sustain (Shitsuke): Maintain discipline through audits and training

Comparison: Two Module Shelf vs. Alternative Storage

Two-Module Shelf Advantages:

✓ vs. Single Module Shelves:

• Greater capacity per unit
• Better for larger items
• Fewer vertical supports (cleaner look)
• More cost-effective per square foot
• Easier to organize by zones

✓ vs. Enclosed Cabinets:

• Faster access (no doors to open)
• Complete visibility
• No door swing clearance needed
• Lower initial cost
• Easier to clean
• Better for high-turnover items

✓ vs. Wide Industrial Racking:

• Maintains modular compatibility
• More refined, professional appearance
• Better ergonomic access
• Easier to integrate with workstations
• More flexible for future reconfiguration

When to Choose Alternatives:

Choose Enclosed Cabinets When:

• Security is required
• Dust/contamination protection needed
• Professional appearance priority
• Storage of hazardous materials
• Climate control important

Choose Single Module Shelves When:

• Very limited space
• Only storing small items
• Need mix of open and closed storage
• Creating personal workstation

Choose Full Racking When:

• Very high ceilings (3m+)
• Pallet-sized items
• Fork truck access
• Massive volume requirements
• Warehouse-scale storage

Installation & Mounting Options

Freestanding Floor-Mounted:

Configuration:

• Self-supporting frame with adjustable feet
• Multiple shelves for stability
• Optional wall-anchoring for seismic zones
• Heavy-duty casters available for mobile applications

Best For:

• Warehouse and production floor
• Flexible layout requirements
• Rental facilities or temporary installations
• Areas requiring periodic reconfiguration

Requirements:

• Level, solid floor (concrete preferred)
• Adequate floor loading capacity
• Clearance from walls for access
• Consideration for forklift/cart traffic patterns

Wall-Mounted:

Configuration:

• Brackets mounted to structural wall members
• Reinforced rear support channel
• Ideal for shallow-depth shelving
• Keeps floor clear for cleaning

Best For:

• Limited floor space areas
• Clean room or food service environments
• Above-bench storage solutions
• Maintenance corridors

Requirements:

• Structural wall capable of supporting load
• Proper anchors for wall material (masonry, steel, studs)
• Stud or beam location identified
• Professional installation recommended for high loads

Bench-Mounted:

Configuration:

• Mounted on top of workbench or base cabinet
• Integrated with modular workstation system
• Creates complete work cell
• Maintains ergonomic heights

Best For:

• Assembly and production workstations
• Technical work areas
• Laboratory benches
• Tool and supply organization

Requirements:

• Workbench capable of supporting additional weight
• Secure mounting to prevent tipping
• Proper height for operator ergonomics
• Consideration for task lighting

Load Distribution & Safety

Understanding Load Ratings:

Shelf Capacity: Load ratings assume evenly distributed weight across entire shelf surface. Concentrated loads (heavy items in centre) reduce safe capacity.

Example Load Distribution:

• Shelf rated 150kg evenly distributed
• NOT safe: One 100kg item in centre
• Safe: Three 50kg items spread across width
• Safe: Multiple smaller items totalling 140kg evenly spread

Safety Best Practices:

Loading Guidelines:

• Place heaviest items on lowest shelves
• Centre heavy loads for balance
• Avoid concentrated point loads
• Never exceed published weight ratings
• Distribute weight front-to-back as well as side-to-side

Stability Considerations:

• Taller units require wall-anchoring or base extension
• Avoid top-heavy loading patterns
• Consider seismic activity in your region
• Account for dynamic loads (items added/removed frequently)
• Regular inspection of shelf supports and fasteners

Access Safety:

• Use stable platform for accessing high shelves
• Never climb on shelving units
• Keep aisles clear for safe access
• Maintain proper lighting for visibility
• Store sharp or hazardous items appropriately

Accessories & Customization

Shelf Enhancement Options:

Dividers & Barriers:

• Vertical dividers to create sections
• Front lip or guard rail prevents items falling
• Side panels for lateral containment
• Back panels for added rigidity
• Removable dividers for flexibility

Labelling Solutions:

• Magnetic label holders
• Adhesive label strips
• Clear sleeve label holders
• Engraved metal plates
• Barcode/QR code mounts

Lighting:

• Under-shelf LED strips
• Motion-activated task lighting
• Integrated power strips for equipment
• Reduces eye strain
• Improves inventory accuracy

Specialized Shelf Types:

Bin Rails:

• Front rail for hanging bin boxes
• Creates dense small-parts storage
• Removable bins for portability
• Various bin sizes available
• Color-coding options

Sloped Shelves:

• Angled for gravity feed
• First-In-First-Out (FIFO) for inventory
• Ideal for picking operations
• Reduces reaching and bending
• Common in order fulfilment

Mesh or Perforated Shelves:

• Allows dust and debris to fall through
• Better air circulation
• Lighter weight than solid shelves
• Visibility through to lower shelves
• Ideal for certain clean room applications

Maintenance & Care

Regular Maintenance Schedule:

Daily:

• Remove spills immediately
• Wipe down surfaces after use
• Ensure items properly positioned
• Check for overloading

Weekly:

• Vacuum or sweep beneath shelves
• Inspect for damage or wear
• Tighten any loose fasteners
• Verify proper load distribution

Monthly:

• Deep clean all surfaces
• Inspect welds and joints
• Check shelf levelness
• Lubricate adjustable components if applicable
• Review organization system effectiveness

Annually:

• Complete structural inspection
• Touch up finish damage
• Verify load ratings still appropriate
• Assess if layout still meets needs
• Plan for any modifications

Common Issues & Solutions:

Shelf Sagging:

• Verify load doesn't exceed rating
• Add centre support bracket
• Redistribute weight more evenly
• Replace with heavy-duty reinforced shelf

Instability:

• Check levelling feet adjustment
• Anchor to wall if freestanding
• Redistribute loads (heavy items low)
• Add lateral bracing

Finish Damage:

• Clean damaged area
• Apply rust inhibitor if needed
• Touch up with matching paint
• Consider protective coatings for harsh environments

Why Choose Hall-Fast Two Module Shelving?

Quality & Reliability:

• Industrial-grade construction for demanding environments
• Precision manufacturing ensures proper fit and function
• Quality materials selected for durability and longevity
• Tested load ratings provide safety assurance
• ISO 9001:2015 certified quality management

System Compatibility:

• Modular design integrates with extensive Hall-Fast product line
• Standard dimensions ensure compatibility
• Mix and match with cabinets, drawers, and specialized modules
• Future expansion easily accommodated
• Professional appearance throughout facility

Value & Support:

• Competitive pricing without sacrificing quality
• Expert consultation on workspace planning
• Wide product range - over 200,000 items
• Reliable delivery and availability
• Long-term support for the life of the product

Planning Your Two Module Shelf Installation

Before You Order:

Measure Your Space:

• Available width for shelf installation
• Height from floor (or bench) to ceiling
• Depth available (including clearance for access)
• Aisle width requirements
• Door swing clearances (if applicable)

Assess Your Storage Needs:

• Types of items to be stored
• Weight of typical items
• Frequency of access required
• Number of items or SKUs
• Growth projections

Determine Configuration:

• Freestanding, wall-mounted, or bench-mounted
• Number of shelf levels needed
• Shelf spacing requirements
• Need for accessories (dividers, labels, bins)
• Integration with existing modular systems

Consider Environment:

• Indoor vs. covered outdoor
• Temperature extremes
• Humidity or moisture exposure
• Chemical exposure
• Cleaning requirements

Ordering Information

Specify:

1. Dimensions: Overall width, height, depth
2. Number of Shelves: How many shelf levels
3. Shelf Spacing: Fixed or adjustable positions
4. Load Requirements: Capacity per shelf
5. Mounting Type: Freestanding, wall, or bench-mounted
6. Finish: Color selection, special coatings if needed
7. Accessories: Dividers, labels, lighting, bins
8. Quantity: Number of units required

Contact Hall-Fast for Expert Assistance:

• Phone: 01623 645 645
• Email:sales@hall-fast.com
• Website:www.hall-fast.com

Our experienced team can help you design the optimal storage solution for your specific requirements, recommend appropriate configurations, and ensure proper integration with your existing systems.