Rack Armour® XXL Upright Racking Protectors - Safety Yellow

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Rack Armour® – Ultimate Pallet Racking Protection That Absorbs Impact

Forklift and MHE impacts are major causes of pallet racking damage. They can lead to expensive repairs, downtime, and serious safety risks. Rack Armour® is a reliable pallet racking protection system that absorbs and deflects impact energy, safeguarding racking uprights where damage is most likely to occur.

Unlike traditional steel guards that transfer force into the rack and the floor, Rack Armour® protectors clip directly onto the upright. They use a patented energy-absorbing design to protect what matters most: your racking structure, stock, and people.

• Manufactured from high-density polyethylene (HDPE) which deflects under impact
• Provides a proven 80% reduction in damage levels
• Lifespan of 15+ years
• Patented design – shape of armour deflects and absorbs impacts
• Available in 5 sizes to ensure the correct fit
• Tight fit – won’t come off as easily as other protectors
• Quick and easy installation – no fixings required
• High visibility colours clearly gives safe working boundaries for MHE drivers
• Colour: Safety Yellow
• Size: (Euro E) - Up to 135mm Wide Front Facing Width
• Height: 600mm

By default, Rack Armour® is supplied with plain Rack Armour® labels on the unit. If you require your company details on the label, please add this request to the order notes at checkout.

Features & Benefits

Patented Design

• The HDPE outer shell deflects impacts, while the high-density foam core absorbs energy
• It prevents impact forces from being transferred into the racking upright
• It significantly reduces structural damage

80% Reduction in Racking Damage

• This product cuts down on costly racking repairs and operational downtime
• It helps prevent rack collapse, product loss, and safety incidents

Outperforms Metal Racking Protectors

• Rack Armour® absorbs and diffuses impact energy instead of transferring it to the rack leg
• It won’t bend, rust, or deform like steel guards
• The protectors can be unclipped or slid up for rack inspections
• They don’t require floor fixings, which often tear up the floor when steel guards are hit

Fits All Standard Racking Uprights

• Available in five sizes to ensure a proper fit
• Compatible with all standard pallet racking systems
• It provides a tight, secure fit that won’t fall off after impact

Clip-On Installation – No Floor Fixings

• No bolts, anchors, or drilling are needed
• You can simply clip it on by hand
• This feature is ideal for fast fitting and large warehouse rollouts

High-Visibility Safety Colours

• Bright yellow colours mark safe working boundaries clearly
• They improve awareness for forklift and MHE drivers
• This supports safer traffic management in busy aisles

Built for Harsh Environments

• Rack Armour® performs in temperatures as low as -40°C
• It’s resistant to moisture, corrosion, and most solvents
• This makes it ideal for cold storage and demanding industrial settings

15+ Year Lifespan

• Designed for long-term, repeat impact resistance
• It often withstands multiple collisions without needing replacement, depending on the force
• This significantly lowers ongoing maintenance costs

Tested to International Safety Standards

• Tested to FEM 10.2.16
• It protects against structural racking damage
• This supports compliance and best practices in warehouse safety

Why Rack Armour® Is Different

Unlike steel racking guards that transfer impact back into the rack or floor, Rack Armour® absorbs and dissipates impact energy.

The patented HDPE shell and foam core protect the upright, while the clip-on design eliminates the need for floor fixings. This speeds up installation and allows for easy removal for inspections. It’s smarter, safer, and built to last.

Typical Applications

• Pallet Racking Uprights – Protects vulnerable leg bases from forklift impacts
• High-traffic Warehouse Aisles – Reduces damage in busy MHE zones
• Distribution & Fulfilment Centres – Minimises downtime from rack repairs
• Cold Stores & Freezers – Performs reliably down to -40°c
• Manufacturing & Industrial Warehouses – Provides long-term protection in demanding environments

Invest in Long-Term Warehouse Safety with Rack Armour®

Don’t leave your warehouse racking exposed to expensive damage. Invest in Rack Armour® upright racking protectors today. Enjoy industry-leading impact resistance, high-visibility safety, and long-term cost savings.

Order now to protect your racking and prevent unnecessary repairs!