Rack Armour® Small Upright Racking Protectors - Hi Vis Yellow
Heavy-Duty Pallet Racking Protection That Absorbs Impact, Not Transfers It
Forklift strikes are one of the leading causes of pallet racking damage in UK warehouses — and one of the most expensive to ignore. The Rack Armour® Small Upright Racking Protector is engineered to absorb and deflect that impact energy before it can reach your racking structure, helping you avoid costly repairs, downtime, and serious safety incidents.
Designed to fit uprights up to 87mm wide (Euro A) and standing 600mm tall, this hi-vis yellow protector clips directly onto the racking leg in seconds — no bolts, no anchors, no drilling. Its patented high-density polyethylene (HDPE) shell flexes on impact, while the inner foam core absorbs the force, delivering a proven 80% reduction in racking damage.
Why Choose Rack Armour® Over Steel Racking Guards?
Traditional steel rack protectors don't really protect — they transfer the impact force into your racking upright or rip up your warehouse floor. Rack Armour® works differently:
- Absorbs and dissipates impact energy rather than passing it through to the rack
- No floor fixings required — clips on by hand for fast installation across large sites
- Won't bend, rust, or deform like steel guards
- Slides up or unclips easily for rack inspections
- Tested to FEM 10.2.16 international safety standard
Built for Real Warehouse Conditions
This small upright protector performs in environments where other protection fails. It's rated to -40°C, making it suitable for cold stores and freezers, and resists moisture, corrosion, and most industrial solvents. With a 15+ year lifespan and the ability to take repeat impacts without needing replacement, it's a one-time investment that pays back across the life of your racking.
Key Features
- Patented HDPE shell with energy-absorbing foam core
- 80% proven reduction in racking damage
- Fits front-facing upright widths up to 87mm (Euro A size)
- 600mm height — protects the most vulnerable lower leg section
- Hi-vis yellow for clear visibility to forklift and MHE drivers
- Clip-on fit — no fixings, no drilling, no floor damage
- Tight grip design that stays on after impact
- Operating temperature down to -40°C
- Tested to FEM 10.2.16
- 15+ year lifespan
- Custom branded labels available — add your details in order notes at checkout
Specifications
Specification | Detail |
Size | Euro A — up to 87mm front-facing width |
Height | 600mm |
Material | High-Density Polyethylene (HDPE) with foam core |
Colour | Hi Vis Yellow |
Operating Temperature | Down to -40°C |
Standard | FEM 10.2.16 |
Installation | Clip-on, no fixings required |
Where Rack Armour® Small Upright Protectors Are Used
Pallet racking uprights take the brunt of forklift damage at floor level — exactly where this protector is designed to sit. Typical applications include high-traffic warehouse aisles, distribution and fulfilment centres, cold storage facilities, manufacturing plants, and any industrial site running powered MHE near pallet racking. If you've had repeat damage to upright legs in busy zones, this is the right starting point.
Protect Your Racking, Stock, and People
Rack collapse, damaged stock, and injured staff are not risks worth carrying when prevention costs this little. Add Rack Armour® Small Upright Protectors to your basket today and start reducing rack repair costs from the next forklift strike onwards.
What size racking does the small Rack Armour® protector fit? The small (Euro A) size fits pallet racking uprights with a front-facing width of up to 87mm. If your uprights are wider, Rack Armour® is available in five sizes to suit standard racking systems.
Do I need to bolt Rack Armour® to the floor? No. Rack Armour® clips directly onto the upright by hand. There are no floor fixings, anchors, or drilling required, which makes installation fast and avoids damaging the warehouse floor.
How much damage does Rack Armour® actually prevent? Independent testing shows an 80% reduction in racking damage when Rack Armour® is fitted. The HDPE shell deflects the impact while the foam core absorbs the energy before it reaches the upright.
Can Rack Armour® be used in cold storage? Yes. Rack Armour® is rated to operate at temperatures as low as -40°C, making it suitable for chilled and frozen warehouse environments.
How long does Rack Armour® last? The protectors have a 15+ year lifespan and are designed to absorb multiple impacts without needing to be replaced, depending on the force of each strike.
Can I add my company branding? Yes. Rack Armour® ships with plain branded labels by default. If you'd like your company details on the label, add this request in the order notes at checkout.
Is Rack Armour® better than steel rack protectors? For most warehouses, yes. Steel guards transfer impact force into the racking leg or the floor anchor. Rack Armour® absorbs and dissipates the impact energy, won't rust or deform, and can be removed easily for rack inspections.
OUR PRICE PROMISE!
We will not be beaten on price on any authentic Rack Armour product, if you find a better price anywhere on the internet or receive a quotation please let us know and we will match it
Rack Armour® – Ultimate Pallet Racking Protection That Absorbs Impact
Forklift and MHE impacts are major causes of pallet racking damage. They can lead to expensive repairs, downtime, and serious safety risks. Rack Armour® is a reliable pallet racking protection system that absorbs and deflects impact energy, safeguarding racking uprights where damage is most likely to occur.
Unlike traditional steel guards that transfer force into the rack and the floor, Rack Armour® protectors clip directly onto the upright. They use a patented energy-absorbing design to protect what matters most: your racking structure, stock, and people.
- Manufactured from high-density polyethylene (HDPE) which deflects under impact
- Provides a proven 80% reduction in damage levels
- Lifespan of 15+ years
- Patented design – shape of armour deflects and absorbs impacts
- Available in 5 sizes to ensure the correct fit
- Tight fit – won’t come off as easily as other protectors
- Quick and easy installation – no fixings required
- High visibility colours clearly gives safe working boundaries for MHE drivers
- Colour: Hi Vis Yellow
- Size: (Euro A) Up to 87mm Wide Front Facing Width
- Height: 600mm
By default, Rack Armour® is supplied with plain Rack Armour® labels on the unit. If you require your company details on the label, please add this request to the order notes at checkout.
Features & Benefits
Patented Design
- The HDPE outer shell deflects impacts, while the high-density foam core absorbs energy
- It prevents impact forces from being transferred into the racking upright
- It significantly reduces structural damage
80% Reduction in Racking Damage
- This product cuts down on costly racking repairs and operational downtime
- It helps prevent rack collapse, product loss, and safety incidents
Outperforms Metal Racking Protectors
- Rack Armour® absorbs and diffuses impact energy instead of transferring it to the rack leg
- It won’t bend, rust, or deform like steel guards
- The protectors can be unclipped or slid up for rack inspections
- They don’t require floor fixings, which often tear up the floor when steel guards are hit
Fits All Standard Racking Uprights
- Available in five sizes to ensure a proper fit
- Compatible with all standard pallet racking systems
- It provides a tight, secure fit that won’t fall off after impact
Clip-On Installation – No Floor Fixings
- No bolts, anchors, or drilling are needed
- You can simply clip it on by hand
- This feature is ideal for fast fitting and large warehouse rollouts
High-Visibility Safety Colours
- Bright yellow colours mark safe working boundaries clearly
- They improve awareness for forklift and MHE drivers
- This supports safer traffic management in busy aisles
Built for Harsh Environments
- Rack Armour® performs in temperatures as low as -40°C
- It’s resistant to moisture, corrosion, and most solvents
- This makes it ideal for cold storage and demanding industrial settings
15+ Year Lifespan
- Designed for long-term, repeat impact resistance
- It often withstands multiple collisions without needing replacement, depending on the force
- This significantly lowers ongoing maintenance costs
Tested to International Safety Standards
- Tested to FEM 10.2.16
- It protects against structural racking damage
- This supports compliance and best practices in warehouse safety
Why Rack Armour® Is Different
Unlike steel racking guards that transfer impact back into the rack or floor, Rack Armour® absorbs and dissipates impact energy.
The patented HDPE shell and foam core protect the upright, while the clip-on design eliminates the need for floor fixings. This speeds up installation and allows for easy removal for inspections. It’s smarter, safer, and built to last.
Typical Applications
- Pallet Racking Uprights – Protects vulnerable leg bases from forklift impacts
- High-traffic Warehouse Aisles – Reduces damage in busy MHE zones
- Distribution & Fulfilment Centres – Minimises downtime from rack repairs
- Cold Stores & Freezers – Performs reliably down to -40°c
- Manufacturing & Industrial Warehouses – Provides long-term protection in demanding environments
Invest in Long-Term Warehouse Safety with Rack Armour®
Don’t leave your warehouse racking exposed to expensive damage. Invest in Rack Armour® upright racking protectors today. Enjoy industry-leading impact resistance, high-visibility safety, and long-term cost savings.
Order now to protect your racking and prevent unnecessary repairs!
Free delivery on all online orders over £54.99, delivered to the UK mainland only; A small order charge of £6.95+ vat is charged on all orders under £54.99 (net).
Some products are subject to an additional shipping surcharge due to their size and weight, contact us for details. Many of our items are available for next day delivery, where items are made to order or not currently in stock delivery times will vary.
Please contact us for a confirmed delivery date or alternatively a representative will confirm your order. Special delivery services are available; please contact our Sales Office to discuss your specific requirements.
The following postcodes will be subject to a delivery surcharge: AB31 to AB56, FK17-FK21, IV1-IV56 & IV63, JE1-JE5, KW1-KW17, PA21-PA40, PH4-PH41, PH49, PH50, HS, KA27, KA28, PA20, PA41-PA78, PH42-PH44 and ZE, This also includes Northern Ireland. Certain products within our range are subject to a delivery surcharge when delivered to additional areas in Scotland than those already listed.
We offer bulk discounts on all our products.
If you would like to find out more about bulk order discounts from Hall-Fast Industrial Supplies Ltd please contact us on 01623 645 645 or email sales@hall-fast.com.
Estimated delivery is for guidance only, an exact delivery date will be confirmed on your order acknowledgement. Please contact us for further information.We make every effort to ensure that the information provided on this page is accurate, we can not be held responsible for any errors, typography or otherwise. Illustrations and images are representational of typical styles and designs may vary. Prices and specifications may alter without prior notice.